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FRAME PRODUCTION

Home Production Process

FRAME PRODUCTION

  • High-Quality Material, Raw Material Selection, Bike Frame Material
    Raw Material Selection & Cutting
    Select high-quality raw materials such as aluminum alloy, carbon fiber or titanium alloy for bicycle frames, and precisely cut them into required pipes or prepreg blanks by CNC equipment according to the size and specifications of the frame design drawings.
  • Tube Forming, Carbon Fiber Layup, Precision Molding
    Tube Forming / Carbon Fiber Prepreg Layup
    For metal frames, perform bending and reducing forming processes on pipes to ensure the pipe curvature matches the frame design; for carbon fiber frames, lay prepreg layers on the frame mold according to mechanical design.
  • Frame Welding, Carbon Fiber Curing, Durable Welding
    Frame Welding / Carbon Fiber Molding & Curing
    For metal frames, use TIG welding to precisely weld formed pipes to ensure joint strength and flatness; for carbon fiber frames, put the layered mold into an autoclave and cure it by controlling temperature and pressure.

 

  • Surface Grinding, Rust Removal, Smooth Surface
    Grinding & Surface Treatment
    Grind and polish the welds of the welded metal frame to remove burrs and unevenness; trim the edges of the molded carbon fiber frame to ensure a smooth surface and accurate dimensions.
  • Precision Drilling, Pre-Assembly, Component Fit
    Precision Drilling & Pre-Assembly
    Drill holes at designated positions on the frame as designed for installing components like derailleurs and brakes; then conduct pre-assembly tests to verify the adaptability of each component installation position.
  • Bike Frame Coating, Quality Inspection, Performance Testing
    Coating, Decoration, Inspection & Testing
    Sandblasting, primer & topcoat application; customizable with brand logos/patterns. Final clear coat enhances wear resistance and gloss. Inspect dimensional accuracy, paint quality, weld/curing strength; conduct impact & load-bearing tests to meet industry safety standards.

 

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Contact Us :sales@sakyacarbon.com

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